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Origins is the name
of a decorative material that offers fantastic
visual stimulation. It achieves its punch by
acknowledging its origins which are colorful
post-consumer detergent bottles. The material
elevates recycling to a new art form. Unlike
plastic laminate products whose printed patterns
are repeated, the randomness of this material’s
color at the surface is real and unique. The
penetration of colors all the way through the
material offer design and fabrication
advantages. It is a completely safe, non-toxic
material that causes no harm to the environment
during its manufacture or use and it helps to
minimize waste.
The creation of Origins is an involved process.
Plastic bottles must be collected, sorted by
color and shredded into pieces about the size of
oatmeal. The flakes must be washed in hot water
to remove contaminates such as soap, milk and
paper labels and then thoroughly dried. By
isolating the individual colors during the feed
stock preparation process, a wide variety of
color pattern customization is possible.
Individual colors of flakes are carefully
blended into specific color formulas. A measured
amount of the blend is spread into a mold, which
is positioned in an oven and heated until the
plastic becomes molten. Pressure is then applied
and this causes the randomly distributed colors
of flakes or pellets to move in fascinating
ways, as they permanently bond together.
Conversely, the processes of injection molding
and extrusion are unable to match this technique
because their process homogenizes the color of
the molten plastic.
One of the best
things about Origins is that it offers an
aesthetic response to recycling that is not dull
and dutiful but rather colorful, joyous and in
many ways, superior to its competitors. Given
that most plastic items are only one color, this
material has a future in many as yet untapped
applications. Origins is a serious decorative
material made from recycled plastic. By making a
recycled material look and feel desirable, the
material takes a step forward, changing the use
of recycled materials from a cause to a common
place. |